Asset Integrity

Process Integrity

  Our process integrity services ensure smooth operations through risk-based analysis, high-quality field work, and customized integrity programs. We combine cutting-edge technology and technical expertise to ensure your assets operate at peak performance with minimal disruption.

  • Main Benefits:

    • Reduced Inspection Scope: Our advanced methods allow for more focused and efficient inspection, reducing the scope required and, consequently, the associated costs.

    • Minimizing Unplanned Downtime: We implement strategies that anticipate potential failures and optimize maintenance, significantly reducing unplanned downtime.

    • Continuous Monitoring, Updating and Optimization of Processes: We use real-time monitoring systems that allow for the continuous updating and optimization of processes, ensuring greater efficiency and productivity.

  In asset-intensive industries where equipment, facilities and structures are the backbone of the business, we understand that a reliable, multi-faceted process integrity management system is essential. Our approach ensures that all aspects of process integrity are met, providing peace of mind and confidence in your operations.

TECH-INSP takes a modern approach to process integrity management, focused on improving operational efficiency, reliability and integrity, while minimizing costs. Our system integrates state-of-the-art methods and proven practices to ensure optimal asset performance.

Our experienced engineers use advanced risk assessment and data analytics capabilities to align processes, quantify uncertainty, and close the integrity management loop, ensuring continuous and safe operations. Our team is equipped to handle the most complex challenges, delivering tailored solutions that meet each client’s specific needs.

We work closely with key partners in the oil and gas, petrochemical and chemical industries, as well as regulatory authorities, to develop a Process Integrity Management system that complements and leverages the organizations’ internal capabilities. Our scope of services includes:

  • Work Process Assessment: Focused on the integrity and maintenance management of offshore structures, ensuring that processes are aligned with industry best practices. This includes a detailed review of all operational and maintenance procedures to ensure compliance and efficiency.

  • Integrity Management Documentation and Procedures: Development and delivery of documents that ensure maximum operational efficiency. This involves the creation of detailed manuals, standard operating procedures and maintenance guidelines.

  • Organizational Assessment: Analysis of client organizations to ensure effective management of asset integrity and maintenance. We assess organizational structure, processes and practices to identify areas for improvement and implement effective solutions.

  • Risk Analysis Reports: We produce detailed reports based on an in-depth understanding of process equipment, materials and corrosion mechanisms. We use predictive models and statistical analysis to provide accurate and actionable insights.

  • Long-Term Integrity Management Programs: Development of customized programs to meet the specific needs of each organization, ensuring the longevity and efficiency of assets. This includes detailed inspection, maintenance and technology upgrade plans.

  • Degradation Assessment and Lifespan Calculation: Analyses that help extend the life cycle of equipment, preventing premature failures. We use advanced diagnostic techniques to predict degradation and recommend corrective actions.

  • Corrosion Engineering and Root Cause Analysis: Providing engineering solutions to prevent and mitigate corrosion problems, as well as identifying and resolving the root causes of failures. We develop mitigation strategies and action plans to resolve corrosion problems.

  • Corrosion Management Programs: Development of integrated programs to effectively manage corrosion. This includes the implementation of monitoring technologies and corrosion protection methods.

  • Barrier Management: Establishing effective barrier management to mitigate risks and prevent serious accidents. We implement safety measures and emergency protocols to protect assets and people.

With TECH-INSP, you ensure the integrity of your processes, maximizing the efficiency and reliability of your assets while minimizing costs and downtime. Our mission is to provide you with the security and confidence you need to focus on the growth and innovation of your business, knowing that your assets are in safe hands.

Maintenance Management

  TECH-INSP's maintenance management services meet the most rigorous international standards, developing and implementing best practices that promote asset safety, efficiency and reliability.

Main Benefits:

  • Extend Asset Life: Maximizes equipment durability, ensuring long-term, failure-free operations.

  • Avoid Unnecessary Expenses: Reduces operating costs by preventing problems before they become critical.

  • Reduction of Equipment Failures and Downtime: Reduces the incidence of unexpected stoppages, increasing productivity.

  • Maximizing Uptime: Ensures assets are always operational when needed, improving overall efficiency.
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Implementing appropriate maintenance policies for your equipment, facilities, operations and structures significantly reduces the risk of accidents, asset failures and unnecessary downtime. Preventative maintenance is a key component of ensuring continued and sustainable operational performance in the field or process facilities.

We offer a comprehensive range of maintenance management services, tailored to a diverse set of conditions and requirements. With our deep industry knowledge and experience, our maintenance strategies improve asset reliability, ensure regulatory compliance and provide effective control over your most valuable assets.

Our expert maintenance engineers have developed an integrated maintenance engineering framework for a variety of markets, including drilling, energy, transportation and marine. Our unmatched maintenance management program increases the effectiveness and reliability of your assets while keeping costs to a minimum.

Proactive Approach to Maintenance Analysis: Meet international standards and ensure your assets perform at their best throughout their lifecycle with our proactive approach to maintenance analysis. We efficiently determine and optimize programs to deliver the most effective strategy to reduce risk and prevent failures through:

  • Reliability Centered Maintenance (RCM): We use years of experience, statistics, and proprietary assessments to ensure your assets continue to perform as intended.

  • Failure Mode Effect and Criticality Analysis (FMECA): We prioritize maintenance activities and focus on critical equipment.

  • Root Cause Analysis (RCA): We identify and resolve the root causes of failures to prevent recurrences.

     Nossos Serviços Incluem:

  • Programas de Manutenção de Longo Prazo: Preparação e implementação de programas de manutenção abrangentes que garantem a longevidade dos ativos.

  • Documentação de Manutenção Baseada na Condição: Identificação e preparação da documentação necessária para uma manutenção eficiente e baseada na condição real dos ativos.

  • Recomendações de Estratégias de Manutenção: Desenvolvimento de rotinas e estratégias de manutenção adaptadas às necessidades específicas de cada cliente.

  • Modificação de Projetos: Sugerimos modificações de design para reduzir o trabalho de manutenção e melhorar a eficiência.

  • Filosofia de Gerenciamento de Peças de Reposição: Estabelecemos uma gestão eficaz de peças de reposição para garantir a disponibilidade e minimizar o tempo de inatividade.

  • Conformidade com Regras e Padrões: Asseguramos que todas as práticas de manutenção estejam em conformidade com os padrões e regulamentações relevantes.

Com a TECH-INSP, você obtém uma abordagem de manutenção integrada e eficaz, garantindo que seus ativos operem no máximo desempenho ao longo de todo o ciclo de vida, enquanto reduz custos e melhora a segurança e a confiabilidade das operações.

Crane Integrity and Lifting

We provide specialized services to ensure the operational safety, reliability and high performance of your assets.

Main Benefits:

  • Full Compliance with Regulatory Standards: We ensure that all operations meet the requirements of government authorities and applicable regulations.

  • Equipment Availability Guarantee: We keep your equipment operational, minimizing failures and increasing productivity.

  • Reduction of Operational Downtime: We plan and execute interventions to reduce unexpected stops and interruptions.

TECH-INSP is a reliable partner to ensure safety and regulatory compliance in lifting and material handling operations. With extensive experience and knowledge of government authority requirements and applicable regulations for cranes and lifting services, we offer a full range of services tailored to your needs.

Our Services Include:

  • Crane and Lifting Technical Manager: We provide expert technical support for the management of crane and lifting operations.

  • Compliance Assessments: We conduct detailed assessments to ensure that your operations are compliant with all standards and regulations.

  • Post-Incident Investigations: We conduct comprehensive investigations to identify the causes of incidents and prevent recurrences.

  • Third-Party Audits: We conduct independent audits or audits on behalf of your company to verify compliance and process efficiency.

  • Life and Condition Assessments: We assess the condition and life expectancy of your equipment to ensure its safe and efficient operation.

  • Advisory and Support Services: We provide expert advice to optimize your lifting and material handling operations.

  • Design Checks: We evaluate and validate equipment designs to ensure their safety and efficiency.

  • Gap Analysis: We identify and correct gaps in processes and systems to improve safety and compliance.

  • Design and Strength Calculations: We perform detailed calculations to ensure the strength and structural integrity of equipment.

  • Feasibility Studies: We conduct feasibility studies for safe and efficient lifting operations.

  • Crane Specifications: We develop detailed specifications for the selection and safe use of cranes.

  • Risk Assessments: We perform risk assessments to identify and mitigate potential hazards in lifting operations.

Over the years, TECH-INSP has established itself as a respected specialist in cranes, lifting equipment and material handling operations in Brazil. With specially adapted systems and a highly competent team of employees, we are ready to meet your needs and ensure safe, efficient and regulatory-compliant operations.